let me talk about crop:
i have the 5d in my hand right now and the xti, i've taken pictures with both,
The first time i grabbed the 5d and looked trough that viewfinder was great!
It's a real 35mm camera like my old k1000.
It's true that you can't stretch and image on the computer but you can crop it, so i like to have the 17-40 as a true 17mm lens, on the xti is a 27~ mm
If this will matter to you go with the 5d.
ISO noise:
Just great almost no noise, compared to the xti sensor both cameras have a digic II.
GRIP?
Well i guess this don't come into discussion since the 40d has also a nice grip.
Power:
I just got a new battery with the 5d and i guess i've shoot like 250 pictures and still has power, i've used auto focus and reviewed some images with the LCD at high and low brightnes, the batter was stored so it still needs some cycles to get full power since this is the first one.
As per sensor cleaning, i won't put to much mind in that i've clean the 5d sensor since at the newspaper i worked most of the people have lost the lens caps and sometimes you have to change lenses real quick in hard situations, my rebel has no dust right now but it has only like 5 months or less and hasn't been used to much, the ones in the newspaper are years old...
The 40d has a couple of features that are really great, the 5d is an old camera and lack a couple of the 40d's features, and to tell you the truth rigth now i don't have the money (nor the necessity) but i'm waiting for the 7d or 5d mk ii
i have a ocuple of pictures of the 5d with a lens designed for a small sensor, let me post it, hold on
Tamron AF 18-200 mm F3.5 - F6.3 Di-II - Canon 5D